Rapicon:
Ready-made Sandwich Panels for Walls

Looking for durable sandwich panels with excellent insulation? Elevate your project with the ease and convenience of Rapicon wall panels. Made of FRACC (fibre-reinforced aerated concrete core), these sandwich panels for walls are surrounded by two layers of non-asbestos fibre cement boards.

An extremely speedy and elegant wall solution, these prefabricated wall panels are compatible with a host of surface finishes such as paint, veneers and wallpaper. Their unique tongue and groove joining system fit together like a puzzle, facilitating rapid construction and maximising space utilisation.

Features and Advantages of Rapicon (Ready-made Sandwich Panels for Walls)

Looking for durable, sturdy walls with ease of installation? Look no further than Everest Rapicon wall panels.

Speedy Construction
Prefabricated wall panels are 4x faster than brickwork

Light Weight Core
Everest ready-made walls are 4 to 5 times lighter than masonry

Fire Resistance
Up to 2 hrs of fire rating

Thermal Insulation
Reduction in HVAC Load

Sound Insulation
Up to 40 db reduction

Impact Resistance
Strength & robustness - sever duty panel

Moisture Resistance
Prevent damage from dampness

Eco-Friendly
Everest Rapicon wall panels are asbestos-free

Applications of Sandwich Panels for Walls

Explore the diverse applications of our ready made wall panels

Rapicon Wall - Technical Details

Rapicon wall panel: 4
Rapicon wall panel: 4
Rapicon ready made wall panel: 2
Rapicon fire resistant wall panel: 3
Rapicon ready made wall panel: 2 Rapicon fire resistant wall panel: 3
Property Units Required Specification
Length mm 3000.2700, 2400 3000.2700, 2401
Width mm 600 600
Thickness mm 50 75
Edge Profile   Square, beveled Square, beveled
Standard weight kg/m2 43 58
Apparent Density kg/m3 700-800 700-800
MOR Mpa 4 ( -0.2 / + Free) 3 ( -0.2 / + Free)
Uniform distributed load (@1.5 M span) kg/m2 190 255
Uniform distributed load (@2.9 M span) kg/m2 70 95
Axial Compressive strength kg/m2 46 75

 

Typical Values*
Thermal Conductivity K.cal/h.m C 0.12 0.12
Sound transmission class dB 38 40
Fire rating minutes 108 134

 

Fire Resistance Properties
Surface spread of flame Class 1 Class 1
Fire propagation Index (I) <3 <3
Ingitability Class 'P' (Not easily ignitable) Class 'P' (Not easily ignitable)
*Value taken at actual from test certificates

Rapicon: Ready-made Sandwich Panel Projects

Watch our readymade wall panels in action.

Product Resources

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FAQ’S

What accessories are required to fix Rapicon Panels?

Everest Rapicon Panels require floor and ceiling track profile, MS tubular section, MS angle cleat, Everest jointing compound, joint fibre mesh tape, metal anchor fasteners, hex head screws along with carpentry tools.

Can we fix doors and windows on Everest Rapicon panels? How?

You can fix doors and windows on Everest Rapicon ready-made wall panels with the help of metal anchor fasteners. For steel door frames we can use CSK bolts of size M (6 x 65 mm) and nuts on the panel surface. Aluminium and timber door frames are simply fixed by 2-inch wooden screws or CSK self-tapping screws.

What Uniformly Distributed Load (UDL) can be taken by Everest Rapicon Panel?

Everest Rapicon Panel can take UDL (at four points) on a 3 m Everest Rapicon Panel. The UDL of Everest Rapicon panel of 75 mm thickness up to 2.9 m span is 95 kg/m2 and for 1.5 m span is 255 kg/m2. The UDL of Everest Rapicon panel 50 mm thickness for a 1.5 m span is 190 kg/m2 and for a 2.9 m span is 70 kg/m2 as per the typical test done by our R&D.

What is the maximum height up to which Everest Rapicon Panel wall can be constructed?

Our ready-made wall panels can be constructed up to 4.5 m in height for non-load-bearing walls. Walls more than 4.5 m in height would require a suitable steel framework.

What is the maximum length up to which Everest Rapicon Panel wall can be constructed?

Our sandwich panels for walls can be constructed up to 4.5 m in height for non-load-bearing walls. Walls more than 4.5 m in height would require a suitable steel framework.

How to do electrical conduiting and plumbing in Everest Rapicon Panels?

For electrical conduiting and plumbing, we recommend 75 mm Everest Rapicon Panels. For all fixing details, please refer to our code of practice or the Rapicon installation video.

What is the prefab wall panels price at Everest Industries?

The price of our prefab wall panels depends entirely on the size and scale of your project. Get in touch with us to get an exact quote at 1800 4191 991 toll-free. You can also email us at boardsandpanels@everestind.com.


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